Industrial meat and chicken shredders - Patented System - Orved Brock

Industrial meat and chicken shredders

Learn more about our industrial meat shredders (with patented technology), as their advantages and the main segments that use them. It’s a revolution in the way of shredding chicken and meats.

How the guide is divided

This guide is divided as follows:

  1. Explaining the potential of our industrial meat shredders
  2. Main business segments
  3. Advantages of our industrial meat  and chicken shredders
  4. Understanding the shredding process
  5. What kind of food can be shredded?
  6. Models we manufacture

1. Understanding the potential of our industrial meat shredders

Our line of meat and chicken shredders has a technology that has been patented. This technology manages to solve a major bottleneck in the food industry: correctly shredding proteins with productivity.

The equipments that were and still are used for shredding has two main problems: the shredding result is not good (crushed result, broken fibers) and the time the operator spends to shred is very high, since they are slow, resulting in low production.

There is a high economy with manpower, since only one employee can achieve high productivity.

Therefore, in summary, the potential of our meat and chicken shredders makes up the 03 main foundations of a production: quality, production and economy. Our equipment provides an immense competitive advantage to whom own them.

Later in this article, we’ll take a closer look at the main advantages of our patented line of DFCs (Chicken and Meat Shredders).

2. Main business segments

These are all those segments that already work with shredded meats or potential distributors. Below is a list (based on our customers) of the main segments.

Food Service Industry

Contemplate all those companies that prepare meals outside the home. For our shredders, the main customers are in the following sub-segment: industrial food, fast food, pizzerias, pastry shops, restaurant chains, bakeries etc.

Supermarkets

This is a segment that uses the meat shredder in two ways: both for the preparation of its products (as part of supermarket bakery or lunch/dinner for example) and for distributing/selling only shredded meat and chicken.

Butchery

Many customers in this segment also process part of their proteins. Thus, with our shredders it is possible for them to deliver their products already shredded to the final customer or to other distributors.

Meat and chicken shredded distributors

Some customers work exclusively with the distribution of processed products, such as shredded meat.

We mentioned it above, but it is worth repeating: our meat shredders give an immense competitive advantage to those who work with shredded chicken and meat.

3. Advantages of our line DFC

Above we have already covered some of the main advantages that make this line a real potential to revolutionize the shredding method we know. Now, let’s take a closer look at the advantages that we’ve talked about and also others that we haven’t covered yet. Follows:

1º – Patented shredding technology

Unlike other meat shredders where the result is crumbly, with fibers all broken that more resemble some kind of dough, our industrial meat and chicken shredders use a patented system that manages to correctly separate the fibers. The end result is the same or even better than the shredding done by hand, it’s the perfect shredding. The quality that is gained in the shredding is enormous and offers several advantages for those who consume it and also for those who produce it.

2º – Continuous production

The patented system we use allows our meat and chicken shredders to have continuous production. Put it on, shred it, simple as that.

3º – Labor savings

By the continuous production system, where a single employee can make a high production with our meat shredders, our equipments help to reduce the workforce. In other shredders on the market, it takes hours to shred the daily production and sometimes more than one employee are needed. Our line DFC of meat and chicken shredders solve all that.

4º – Equipments with quality and robustness

It follows the same pattern as our other lines that we manufacture. It’s an equipment made with the best materials, built entirely in stainless steel AISI 304 and has a very simple operation, where you basically click on the button and they are already working and ready to shred. Its robustness leads to a very simple maintenance, and also the cleaning is very practical, where several of its parts are removable.

5º – Safety

Our industrial shredders strictly follow the safety standards of NR 12 (brazilian safety standard).

4. Understanding the meat and chicken shredding process

The cycle for shredding proteins is very simple: the product is cooked and after reaching a certain point, all you have to do is to take the food to our meat and chicken shredders. The product is shredded instantly.

The protein can also be seasoned, with sauce, without sauce, as the customer prefers. The result is independent, it’s the perfect shredding result.

Observations: As our industrial shredders correctly separate the fibers, we suggest cooking times so that the product is ready for our equipment to achieve the perfect shredding result.

5. What foods can be shredded?

In short, anything that has fibers. So you can shred beef, pork, chicken, pork, fish, etc.

The only observation is that pieces with a lot of fat will have problem in the shredding process. This happens because in the points which have fat, a kind of glue is created, making it difficult to separate the fibers.

6. Models of our industrial meat and chicken shredders

We manufacture three models of industrial meat shredders (with patented technology): DFC 10, DFC 20 and DFC 30. They all use the same technology, the difference between them is the production capacity.

ModelsMeat and chicken shredder DFC 10Meat and chicken shredder DFC 20Meat and chicken shredder DFC 30
Visualization Meat and chicken shredder model DFC 10
ProductionContinuous (up to 200kg/hour)Continuous (up to 1000kg/hour)Continuous (up to 4000kg/hour)
External dimensions750 x 410 x 690h (mm)780 x 400 x 985h (mm)1000 x 700 x 1125h (mm)
Weight55 kg72 kg118 kg
Mains voltageSingle-phase 220VThree-phaseThree-phase
Motor0,5 CV1,5 CV2,0 CV
ConstructionStainless steel AISI 304Stainless steel AISI 304Stainless steel AISI 304
System used
Use a patented system which guarantees the perfect shredding and continuous production

Observation: maintenance of our industrial shredders

Our line of chicken and meat shredders follows the same pattern as our other lines: are equipments with quality and robustness. Their functionally is quite simple, where you basically plug it in and start using it, requiring very little maintenance. If needed, we have all after-sales material to help customers in the best way, in addition to technicians available.

Discover our patented meat and chicken shredders of DFC Line

Would you like to get in contact with Orved Brock to know more about the patented meat and chicken shredders? Reach us via phone: +55 85 98793-6777, e-mail: vendas@orvedbrock.com.br or whatsapp.

Get in contact with us to know more about our meat and chicken shredders